Atmosfer Makina AdBlue® Production Skid

AUS32 Production Skid Solutions

At Atmosfer Makina, we understand the critical role AdBlue® (AUS32) plays in reducing harmful nitrogen oxide (NOx) emissions from diesel engines. As a leading solution provider, we’re proud to offer state-of-the-art AdBlue® production skid solutions designed to empower businesses with the capability to produce high-quality AUS32 on-site. This significantly reduces logistical complexities, ensures consistent supply, and offers substantial cost savings compared to traditional procurement methods. Our commitment is to deliver reliable, efficient, and user-friendly systems that meet the stringent demands of the market for Diesel Exhaust Fluid (DEF).

The demand for AdBlue® is continuously growing due to increasingly strict emission regulations worldwide. Relying on external suppliers can expose businesses to supply chain vulnerabilities, fluctuating prices, and potential quality inconsistencies. Our AdBlue® production skid solutions directly address these challenges by providing a robust, autonomous manufacturing capability. These systems are ideal for various applications, including large fleet operators, logistics hubs, mining operations, marine vessels, and remote industrial sites, wherever there’s a consistent need for AdBlue®. By enabling on-site production, we help our clients achieve greater operational control and a more secure supply of this essential emission control fluid.

Our expertise in chemical process engineering allows us to design and manufacture AdBlue® production plants that are both highly efficient and environmentally conscious. We focus on creating systems that convert urea for DEF – the primary raw material – into a precise 32.5% aqueous urea solution that fully complies with the ISO 22241 standard. This adherence to international quality standards is paramount, ensuring that the AdBlue® produced by our systems is suitable for all Selective Catalytic Reduction (SCR) systems, safeguarding engine performance and longevity.

Capacities from 15m³/day to 150m³/day

At Atmosfer Makina, we know that every client has unique AdBlue® production needs. That’s why our AUS32 production skid solutions are engineered to offer a wide range of capacities, catering to various scales of operation. We provide systems with capacities ranging from 15m³/day to an impressive 150m³/day. This flexibility allows our clients to select a system that precisely matches their current and projected AdBlue® consumption, ensuring optimal efficiency without over- or under-investment.

Whether you operate a small to medium-sized fleet, a single industrial site with moderate consumption, or a large-scale distribution center requiring substantial daily volumes, we have an AdBlue® production solution tailored for you. Our smaller units, such as those with a capacity of 15m³/day, are perfect for initial ventures into self-production or for operations with steady, moderate demand. These compact systems integrate seamlessly into existing infrastructures, offering a quick return on investment.

For larger operations, our higher capacity systems, reaching up to 150m³/day, provide the capability to meet the demands of extensive vehicle fleets, multiple industrial facilities, or even regional distribution networks. These larger units are designed for continuous, high-volume production, ensuring that even the most demanding AdBlue® requirements are met without interruption. This scalability means your investment in an Atmosfer Makina production system can grow with your business needs.

Our engineering team works closely with clients to assess their specific requirements, considering factors like current AdBlue® consumption, future growth projections, available space, and logistical constraints. This detailed consultation ensures that the chosen AdBlue® production skid not only fits the immediate capacity needs but also provides a sustainable and adaptable solution for years to come. By offering such a wide array of capacities, Atmosfer Makina solidifies its position as a versatile and responsive partner in the AUS32 production market.

Description

The Atmosfer Makina AdBlue® Production Skid is a complete, self-contained system engineered for the efficient and precise manufacturing of high-quality AdBlue® (AUS32) from urea for DEF. Designed as a modular, ready-to-operate unit, our systems minimize on-site installation time and complexity, providing a genuine turnkey solution for your AdBlue® production needs.

Each system is meticulously constructed and pre-assembled within a robust frame, ensuring all critical components are integrated and tested before shipment. This design philosophy dramatically reduces the need for extensive civil work or specialized on-site construction. Once delivered, the system requires only connections to water, power, and the urea for DEF supply to become fully operational. This “plug-and-play” capability makes our AdBlue® production skids exceptionally versatile and easy to deploy in various industrial and logistical environments.

The core of our AdBlue® production process involves the precise mixing of high-purity urea for DEF granules with demineralized water. Our systems feature advanced dosing and mixing technologies to ensure the exact 32.5% urea concentration required for ISO 22241 compliance. Integrated filtration systems meticulously remove impurities, guaranteeing the final AdBlue® product is clean and safe for all SCR systems. Continuous monitoring by high-precision sensors ensures real-time quality control, allowing the system to automatically adjust parameters to maintain optimal production.

Our systems are controlled by sophisticated Programmable Logic Controllers (PLCs) and feature intuitive Human-Machine Interfaces (HMIs). This automation ensures consistent operation, minimizes human intervention, and provides comprehensive data logging for traceability and performance analysis. Operators can easily monitor production status, manage recipes, and access historical data, simplifying daily operations and troubleshooting. Safety features are also built into the design, including emergency shut-offs and alarm systems, ensuring secure operation at all times.

Benefits of Atmosfer Makina Solutions

Choosing an Atmosfer Makina AdBlue® production skid brings a multitude of benefits to your operation, transforming how you manage your AdBlue® supply. We focus on delivering solutions that provide both immediate and long-term value, enhancing efficiency, reliability, and cost-effectiveness.

Cost Efficiency and Savings: One of the most significant advantages of on-site AdBlue® production is the dramatic reduction in operational costs. By manufacturing your own AUS32 from urea for DEF, you eliminate expenses associated with purchasing pre-made AdBlue® from external suppliers, including transportation costs, delivery fees, and distributor margins. Furthermore, purchasing urea for DEF in bulk is generally more economical and logistically simpler than transporting liquid AdBlue®, leading to substantial long-term savings. Our efficient designs also minimize energy and water consumption, further contributing to cost reduction.
Assured Quality Control (ISO 22241 Compliance): Maintaining the purity and precise concentration of AdBlue® is crucial for the optimal performance and longevity of SCR systems. Our production skids are equipped with advanced, integrated quality control mechanisms that continuously monitor the production process. This ensures that every batch of AdBlue® produced strictly adheres to the international ISO 22241 standard. By producing on-site, you gain complete control over the quality of your AdBlue® supply, mitigating the risks associated with contaminated or off-spec products from external sources. This direct control safeguards your vehicles and equipment from potential damage and expensive repairs.
Supply Security and Independence: Relying on external AdBlue® supply chains can leave your operations vulnerable to market fluctuations, supply disruptions, and geopolitical events. With an Atmosfer Makina AdBlue® production skid, you achieve true supply independence. You can produce AdBlue® on demand, ensuring a consistent and uninterrupted supply for your fleet or industrial operations, regardless of external market conditions. This security is invaluable for maintaining continuous operations and avoiding costly downtime.
Reduced Logistics and Storage Footprint: Liquid AdBlue® is bulky and requires significant storage space and complex logistical arrangements for transport and handling. By utilizing our production systems, you only need to store urea for DEF granules, which are more compact and easier to manage than their liquid counterpart. This significantly reduces the required storage footprint, freeing up valuable space at your facilities. Furthermore, the modular, containerized design of our systems simplifies transportation and installation, streamlining your overall logistics.
Environmental Responsibility: Producing AdBlue® on-site contributes to your environmental responsibility efforts. By reducing the need for long-distance transportation of liquid AdBlue®, you effectively lower your carbon footprint associated with logistics. This commitment to sustainable practices enhances your corporate social responsibility profile and helps you meet environmental targets.
Operational Simplicity and Automation: Our AdBlue® production skids are designed for ease of use. Featuring intuitive interfaces and advanced automation, the systems require minimal human intervention for daily operation. This reduces labor costs and the potential for human error, ensuring consistent and reliable production. Automated processes, from mixing to quality checks, allow your team to focus on other critical tasks while the system efficiently produces AdBlue®.
Scalability for Future Needs: As your business grows, your AdBlue® consumption might increase. Our range of capacities, from 15m³/day to 150m³/day, means our solutions are inherently scalable. You can choose a system that fits your current needs, with the flexibility to expand or add units in the future, ensuring your investment remains relevant and valuable as your operational demands evolve.

In summary, Atmosfer Makina’s AdBlue® production solutions are more than just equipment; they are strategic assets that deliver tangible benefits in terms of cost savings, quality assurance, supply chain resilience, and environmental stewardship, all wrapped in a user-friendly and highly efficient package.

Available Models

Atmosfer Makina offers a versatile range of AdBlue® production skid solutions designed to meet diverse client requirements, spanning various production capacities. Each model is a complete, self-contained unit, optimized for performance and ease of operation. Our core offerings cater to a wide spectrum of daily output needs, ensuring you can find the perfect fit for your specific operational scale.

Our available models are structured around their daily AdBlue® (AUS32) production capacity, leveraging the efficient conversion of urea for DEF into the finished product. We provide solutions ranging from smaller units ideal for moderate consumption to larger industrial-scale systems.

The capacities generally range from 15m³/day for our entry-level compact units, suitable for smaller fleets or individual industrial sites, up to 150m³/day for high-demand applications such as large logistics centers, major mining operations, or regional distribution hubs. This broad spectrum of capacities ensures that whether you have a consistent need for moderate volumes or require a continuous, high-volume supply, Atmosfer Makina has a proven model to match.

Each model, regardless of its capacity, incorporates the same commitment to quality, automation, and reliability that defines Atmosfer Makina solutions. They all feature precise mixing, advanced filtration, real-time quality control, and an intuitive automation system to ensure ISO 22241 compliant AdBlue® production.

We encourage prospective clients to consult with our expert team to determine the most suitable model based on their current and projected AdBlue® consumption, available space, and specific operational demands. Our goal is to provide a perfectly matched solution that maximizes your efficiency and return on investment.

Optional Features

To further tailor our AdBlue® production skid solutions to your specific needs and enhance their functionality, Atmosfer Makina offers a range of valuable optional features. These additions allow for greater customization, improved efficiency, and extended capabilities, ensuring your system perfectly integrates into your operations.

Enhanced Urea Filtration Option

The purity of AdBlue® is paramount for protecting SCR systems. While our standard systems include robust filtration, for environments where the quality of incoming urea for DEF might be variable or where an absolute assurance of purity is required, we offer an enhanced urea filtration option. This upgrade incorporates additional filtration stages or finer micron filters to ensure even the minutest impurities are removed from the urea solution before it becomes AdBlue®. This is particularly beneficial for applications demanding the highest possible purity levels, safeguarding sensitive SCR catalysts and maximizing engine lifespan.

Energy-Efficient Water Heating Option

The dissolution of urea for DEF in water can be influenced by temperature, especially in colder climates. To optimize the dissolution process and ensure consistent production rates regardless of ambient conditions, we provide an energy-efficient water heating option. This feature incorporates advanced heating elements and precise temperature controls to warm the demineralized water used in the AdBlue® production process. Designed with energy conservation in mind, this option helps maintain optimal reaction kinetics, accelerates dissolution, and ensures stable production volumes even when operating in challenging cold environments, without significantly increasing operational costs.

Storage Tank Options

While our production skids efficiently produce AdBlue®, clients often require solutions for storing the finished product before distribution or use. Atmosfer Makina offers a variety of storage tank options that seamlessly integrate with our production systems. These tanks come in various capacities and materials, designed for the safe and compliant storage of AdBlue®. Options include insulated tanks for temperature stability, tanks with level monitoring systems, and configurations for direct dispensing. This allows for a complete, integrated AdBlue® production and storage solution tailored to your site’s layout and consumption patterns, reducing the need for third-party storage solutions and enhancing your operational autonomy.

Packaging and Loading Solutions

For clients who intend to distribute their self-produced AdBlue® or require efficient transfer to vehicles, we offer comprehensive packaging and loading solutions. These options can range from automated filling stations for IBCs (Intermediate Bulk Containers) or smaller drums to dedicated bulk loading arms for tank trucks. These solutions are designed to be integrated directly with the AdBlue® production skid or the associated storage tanks, providing a streamlined process from production to final distribution or consumption. Our packaging and loading solutions prioritize speed, accuracy, and safety, ensuring efficient product handling and minimizing spillage. This allows businesses not only to produce their own AdBlue® but also to manage its entire internal or external distribution chain effectively.

These optional features underscore Atmosfer Makina’s commitment to providing highly customizable and complete AdBlue® production solutions. By selecting the right combination of features, clients can optimize their system for specific operational requirements, environmental conditions, and logistical workflows, maximizing their investment in on-site AdBlue® production.

Contact Atmosfer Makina

For innovative and sustainable solutions, contact us:

Category	Details
Location	Kızılcaşar MAh. 4200 cad. no:39 Atabilge incek Sitesi c blok d:140 Gölbaşı /Ankara
Office Phone	+90 312 504 64 60
Mobile / WhatsApp	+90 541 947 04 14
	+90 539 549 05 12
General Email	[email protected]
Sales Email	[email protected]
Technical Support Email	[email protected]