Euro 5 and 6 emissions standards
DEF
PRODUCTION PLANT
PROFITABLE - FAST - SMART
TURN-KEY DEF
PRODUCTION PLANT
Euro 5 and 6 emissions standards
DEF
Profitable Production
Mixing urea with water, causes a drop in temperature due to its endothermic reaction. Traditional systems require a hefty 75 kW of heating energy to dissolve urea, whereas our system accomplishes the same with only 15 kW. This results in a lower unit cost and increased profitability.
Fast Production
Each batch in our production takes just about 20 minutes, signifying an efficient and energy-saving process for rapid production. In contrast, conventional systems necessitate a minimum of 2 hours for heating and mixing.
Smart Production
Our automated system precisely controls and mixes urea and water without manual intervention. It continuously monitors and adjusts the percentage of each component in real-time. This dynamic process ensures no wasted batches, saving both time and energy efficiently.
Minimum Manpower
A single staff member is sufficient for our production process. Their responsibilities include loading a large bag of urea into the urea hopper, and then they have three hours to monitor the system via the display. After this period, the staff member conducts a quality control check, completing their duties.
Certification
VDA Certificate
ISO 9001
ISO 13485
ISO 14001
Duty Free
We supply the A.TR file. It means that you will not pay Tax on your border.
OTHER STRENGTS
We provide a variety of high-tech solutions with our diverse product portfolio.
FULL AUTOMATED DEF Production
- Transfers urea from the hopper
- Calculates the water amount is needed
- Transfers water from UPW System
- Analyzes the mixture continues mixing
- Transfers AdBlue to the stock tanks
- No wastage/loss in production batches
- Saves time, energy, and urea loss
Equipped with accurate sensors
- Counting or weighing the Urea sacks in our Production Systems is unnecessary.
- The sensors automatically transfer Urea to the Mixer as needed.
VDA Certificate Cosultancy
- After starting production, full consultancy for getting VDA certificate in one of our service
User Friendly UX/UI Design
Online Access and Intervention
Our Models
ADB 1800
CAPACITY: 2 m3/h
ELECTRIC: 380 V – 10 kW
NEEDED AREA: 300 m2
ADB 4800
CAPACITY: 6 m3/h
ELECTRIC: 380 V – 12 kW
NEEDED AREA: 350 m2
ADB 7200
CAPACITY: 9 m3/h
ELECTRIC: 380 V – 15 kW
NEEDED AREA: 400 m2
ADB 9600
CAPACITY: 12 m3/h
ELECTRIC: 380 V – 15 kW
NEEDED AREA: 450 m2
ULTRA WATER PURIFICATION
BASED ON ISO 22241
BASED ON ISO 22241
TRIPLE PASS RO SIDE
ADJUSTABLE WITH ALL WATER QUALITIES
| Characteristics | Unit | Drinking Water (ISO: 10500) | Deionized Water (ISO 22241) |
|---|---|---|---|
| Aluminum | mg/l Max | 0.03 | 0.5 |
| Calcium | mg/l Max | 75 | 0.5 |
| Iron | mg/l Max | 0.3 | 0.5 |
| Magnesium | mg/l Max | 30 | 0.5 |
| Conductivity | μS/m | 5,000-50,000 | 5.5 |
How does AdBlue® work in the SCR system?
The SCR system injects AdBlue® directly into the exhaust stream. When it enters the catalytic converter, it reacts with nitrous oxides from the combusted diesel – producing non-hazardous, naturally occurring nitrogen and water. Due to its outstanding purity, AdBlue® by Our System neither damages the SCR system nor reduces3 its lifespan.
THE EFFECTS OF WATER AND UREA QUALITY ON THE SCR SYSTEM
DEF by Our System
-
Reduces maintenance costs
- Extends SCR system lifespan
- Ensures SCR system efficiency
- Improves fuel economy
SCR system after 40,000 km
using DEF such as AdBlue® by Our System
DEF by traditional systems
- Reduced SCR system lifespan
- Increased emission of pollutants
- Clogged catalytic converter
- Clogged exhaust and injector
SCR system after 40,000 km
using low-quality traditional systems
| AdBlue® Specifications During VDA Standards | ||
|---|---|---|
| APPEARANCE | CLEAR LIQUID | DN 8-53 |
| UREA CONTENT | 32.5 ± 0.7 | ISO 22241-2 |
| ALKALINITY AS NH3 | 0.2 % MAX | ISO 22241-2 |
| REFRACTIVE INDEX AT 20°C | 1.3814 – 1.3843 | ISO 22241-2 |
| BIURET | 0.3 WT% MAX | ISO 22241-2 |
| ALDEHYDES | 5.0 MG/KG MAX | ISO 22241-2 |
| INSOLUBLE MATTER | 20 MG/KG MAX | ISO 22241-2 |
| PHOSPHATE (PO4) | 0.5 MG/KG MAX | ISO 22241-2 |
| CALCIUM | 0.5 MG/KG MAX | ISO 22241-2 |
| IRON | 0.5 MG/KG MAX | ISO 22241-2 |
| COPPER | 0.2 MG/KG MAX | ISO 22241-2 |
| ZINC | 0.2 MG/KG MAX | ISO 22241-2 |
| CHROMIUM | 0.2 MG/KG MAX | ISO 22241-2 |
| NICKEL | 0.2 MG/KG MAX | ISO 22241-2 |
| SODIUM | 0.5 MG/KG MAX | ISO 22241-2 |
| ALUMINIUM | 0.5 MG/KG MAX | ISO 22241-2 |
| MAGNESIUM | 0.5 MG/KG MAX | ISO 22241-2 |
| POTASSIUM | 0.5 MG/KG MAX | ISO 22241-2 |
| IR | YES | IDENTICAL TO REFERENCES |
Reach out to us and join the movement toward a greener and more prosperous tomorrow. Let’s work together to create smart facilities that leave a positive legacy for future generations. Together, we can turn dreams into reality and make a profound difference.
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